Ever since the development of this manufacturing technique has kept up with the great boom of the chemical industry. Thanks to the implemented logic, false alarms are ruled out and you can obtain reliable information about the condition of the reactor and the systems connected to it in all viable cases. European design codes like ad merkblatter, stoomwezen under the pressure equipment directive ped are available on request. Internally rated for 21 barg full vacuum working pressure. Filter reactors chemglass filter reactors are designed for single and multistep reactions and filtrations within the same glass reactor vessel. Two or more reactants can be introduced into the reactor via the feed ports as shown below. Due to the corrosive nature of the reaction process, polyaluminum chloride pac a water treatment chemical used as a coagulant in the treatment of potable water to reduce turbidity is produced in glasslined reactors. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glasslined reactor where the effects of the chemical attack enhance those of abrasion. Due to the variation of the glass lined steel sealing surface by flange manufacturer, the user must confirm that torque values do not exceed the pipe manufacturers maximum torque recommendation. A typical experiment using the glass lined reactor would be to mix two reactants.
Equipment that is often supplied with a glass lining includes reactors, storage. The f type glass lined reactor comes with a onepiece design that the cover and body can not be separated. Gti offers re glass services on all forms of glass lined steel especially to repair glass lined reactor accessories. Glass lined reactor life posted in industrial professionals. Glasslined reactors technical glass or glass lining made by thaletec unites the ideal surface properties of highquality silicate glass and robustness of steel. Glasslined steel equipment is used in a wide range of chemical processes that. Tantalum and teflon repair parts glasslined technologies inc. With approximately 160 liter glass lined reactor with removable dished top and dished bottom heads. Used glass lined reactor, used reactors perry videx llc.
Since the optimix baffle system for glass reactors is of the same type as for the glass lined reactors the scale up from small pilot scale glass reactors up to huge production glass lined reactors is eased. There is much to be said for using glass lining technology. The reactors in the ae design are characterized by a main flange gasket with the same diameter as the total reactor. All our enameled reactors can be tailormade as per your requests. It is highly resistant to corrosion and it provides an efficient seal without danger of damaging the glass lined flanges. Six or more layers 12 mm thickness of technical glass will be sprayed and fused under heat on any type of equipment, including reactor surface, storage tanks, receivers. Glasslined equipment is a corrosion resistant material used in varying processes of operation from production of pharmaceuticals to specialty chemicals and polymers. Our ae range of reactors has a twopart construction, manufactured to exacting standards and international specifications. Nutsche filter ae type glass lined reactor manufacturers. Reputed manufacturer, supplier and exporter of an array of filter press, glass lined reactors. Used pfaudler rc series glass lined reactor body only, 1500 gallon, 9119 blue glass, model rc78150010090.
Hle glascoat is based in western part of india, specializes in design and manufacturing of carbon steel glass lined equipment viz. The most common form of jacket fouling is iron oxide corrosion. Our controllers include delta t controls to prevent thermal shock damage to glasslining. Aaron equipment buys, sells, and trades used pfaudler glass lined reactor, 2000 gallon. Large selection of reglassed and glass lined reactors. Mechanical properties abrasion the abrasion test is far from the actual working conditions of a glass lined reactor where the effects of the chemical attack enhance those of abrasion. Aug 05, 2015 heat transfer fluids used in the jacket space are relatively mild especially in comparison to the contents inside the reactor itself, they will generally attack the jacket as well as the reactor exterior long before the glass lined interior becomes damaged.
Our technologies, solutions, innovations and services are trusted by over 90% of the worlds top icis chemical companies. Phoenix equipment has for sale hundreds of glass lined reactors and glass lined pressure vessels. Now, a glass for the world in recent years, because of the expansion of the chemical process and pharmaceutical industries worldwide and increased concerns for safety and quality control, pfaudler began investigating new approaches in glass. The range of the products made in zinswiller experienced a tremendous expansion and especially glass lined steel replaced the initial castiron. The economic buchi pilot plant reactor compact economic simple safe specs. Br chemreactor 15 100 liter the economic buchi pilot. Aug 09, 2017 a typical experiment using the glass lined reactor would be to mix two reactants and study aspects of the reaction such as residence time, ph, or conductivity. Standard vessels, such as jacketed and agitated reactors, storage tanks, receivers, columns. All clamps and flanges comply with ansi din standard. Our ae range of reactors has a twopart construction, manufactured to. They are usually fabricated in steel, stainless steel, glass lined steel, glass or exotic alloy. Series 5100 glass reactors, 1601500 ml parr instrument. Glass lined reactor process flow diagram for snr lab glass lined reactor drawn by.
Concluding the list are six remaining dos and donts that call for effective and efficient ways to safely handle glass lined vessels. These vessels may vary in size from less than 1 litre to more than 15,000 litres. Design data, general dimensions of the vessels and nozzle layout are standardized. Find here the best quality k type glass lined reactors made in china here with taiji which is one of the leading k type glass lined reactors manufacturers and suppliers in china. Optimix is a patented reactor design that optimizes the mixing performance of glasslined reactors by integrating three baffles on the vessel wall. Whether you need a preconfigured benchtop workstation or a oneofakind custom chemical process reactor, specify chemglass to be the catalyst for your next reactor. Longrecognized standard in glassedsteel reactors for the chemical process indus. A wide variety of glass lined reactor options are available to you, there are 466 suppliers who sells glass lined reactor on, mainly located in asia. Support structures the reactors are available with the. Advantages of glass lined reactors a reactor is essentially an industrial pressure cooker, where the contents such as pharmaceutical powders and apis are sealed and transformed, under pressure andor temperature, to a new desired substance. Nevertheless, it allows a comparison between glasses, showing 3009 glass advantageously. These technologies are critical to the safe containment of corrosive contents, maintaining the vessel pressure and ensuring the final batch quality. Glasslined reactors ae reactors glass process equipment. These glass lined reactors are widely used in all food and pharmaceutical industries for presenting the solution of safe flow of liquids and gases.
Maintenance and repair of glasslined equipment chemical. Economically repair glass lined reactor accessories. With the most trustworthy metallic volume cylinders we have secured a noticeable position in the market by giving glass lined reactor to all commercial customers. All our glass linedsteel reactors are in accordance with the din 286.
Ae type glass lined reactor glass lined reactors are primarily used for carrying out critical chemical processes where corrosion resistance and chemical inertness are of prime importance. In most cases, we can give our customers two or three different options on how to repair their damaged equipment. The strong glasslined equipment prevents materials exposed to harsh chemicals. Glasscoat produces glass lined pressure vessels according to the din and bn standards and according to asme code. Outlet valves with manual hand wheel or airactuator. Glass lined equipment repair sales including pfaudler reactor repair, dedietrich reactor repair, tantalum repairs and more. If you have a gmm pfaudler glass lined reactor coupled with a gmm pfaudler temperature control unit, we. In bioscience companys ph is used at various places including glass lined reactor for product efficiency. We are equipped with a productive factory and professional team at your service. Fusing glass to steel produces a high strength, corrosive resistant composite. Today, throughout the world, pfaudler glasteel products are providing outstanding service in a broad range of applications in the. Gti offers a full line of tantalum and teflon repair parts and applications.
For larger reactors, pfaudler fabricates impellers on a custom basis. In last weeks blog post, we talked about some best practices for operating and maintaining your glass lined equipment, including what behaviors to avoid get up to speed and read part 1 if you havent already. The objective of these tests is to check the proper functioning of the reactor for functions like heating, cooling, reflux, distillation etc. Our controllers include delta t controls to prevent thermal shock damage to glass lining. This not only enables you to monitor glass lined surfaces but also other corrosionresistant coatings e. Engineered systems corrosion resistant gmm pfaudler india. The polyvalence and reliability in every circumstances all our glass lined steel reactors are in accordance with the din 286. This glasslined reactor range includes three types of reactors designs ae, be, ce ranking from 63 liters to 40,000 liters. Glasslined conical vacuum dryers150 ltrs to 4500 ltrs. Glass lined reactors ae twopart design sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel. Perry videx offers a wide variety of parts for glass lined reactors. Our glasslined reactors have been at the heart of chemical operations for. Glass lined reactors r 2 stainless steel reactors less than 500 gallons 1 stainless steel reactors 500 to 2000 gallons 23 stainless steel reactors 2000 gallons and up 9 reactor parts agitators 6 reactor parts agitator drives 87 glass lined reactors 119 glass lined agitators 218 glass lined. The characteristics of our glass lining chemical resistance new products and new process techniques are creating larger areas of use and more exacting requirements for surface protection in plant engineering.
Reactance may be pumped into the reactor using peristaltic pumps. Caution should be used when using this documentation as proof of flange design. Glass lined reactor free download as excel spreadsheet. Current average life achieved of reactor is only about 2 years even with teflon and tantalum plugs. The parr series 5100 low pressure reactors are offered in response to users requests for. The assembly of a blade in its conical emplacement, both fully enamelled, is done using a manual tool according to a simple procedure.
Glasslined agitating systemsturbine, anchor, pitch blade, axial propeller, hydrofoil etc. Glass vessel chemical reactors batch reactors jacketed. The din range this glasslined reactor range includes three types of reactors designs. Reactor open vessel, shape ae according to din 2863. These are robustly designed and manufactured to stand up to very harsh environments. Approximately 2 hp drive motor and reduction gearbox for 3blade retreat curve agitator with mechanical seal and pressure feed pot. Submit a quote for this glass lined reactors or call 6303502200 for more information. V2 is not only used in the stainless steel reactor, it has already been used in other series and, in fact, could be used in any standard pfaudler glass lined reactor capable of being fabricated from stainless steel. The typically carbonsteel shell is designed and built to asme code and then lined internally with our proprietary 3009 glass. We are accustomed to receiving a call from a customer explaining his plant is down and nobody has this in stock. What allows glass lined steel to be used with most corrosive materials is the slow rate of reaction.
Three types of glass lined steel reactor design ae, be, ce which can be provided with jacket or halfcoil and a wide selection of agitation solutions. Reactor used is glass lined reactor and length is 1950mm. This glass lined reactor range includes three types of reactors designs ae, be, ce ranking from 63 liters to 40,000 liters. The pfaudler din reactors ae comprise the following. A typical batch reactor consists of a storage tank with an agitator and integral heatingcooling system. We catered for these requirements when developing our glass lining technologies particularly durable. Dec 21, 2016 glass lined reactor life posted in industrial professionals.
Process flow diagram for snr lab glass lined reactor. Click here for full pdf version of this article includes all graphs, charts. Control strategy of glasslined batch polymerization. Sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel. We also help you choose the most appropriate heat transfer fluid. More than 100 years have passed since pfaudler bonded glass to steel and created a fused composite that has become the standard for glass lined process equipment. The top countries of supplier is china, from which the percentage of glass lined reactor supply is 100% respectively. The reactors are generally as per din 286 standards and manufactured in accordance with asme code for unfired pressure vessels, section viii division i. Service technicians are pics precertified to work in hundreds of plants worldwide. Used reactors inventory search glass lined reactors ipp.
Watch our video and find out more about the world of pfaudler. Glass lined batch reactor is complex in nature, especially the polymerization process and is a challenging area for research. Onsite repair services glasslined technologies inc. Jan 08, 2015 selecting include optimix will add optimix baffles to any of these reactor models. Three types of glasslined steel reactor design ae, be, ce which can be provided with. A reactor s glass lining may be eroded by abrasive solids in the reactants. Most of the polymerization is a time based process, whereas pvc production process takes an extended hours to appear as a final product with temperature to be.
We also provide fabrication of tantalum or teflon sleeve repairs. Manufacturers of pharma glass glass lined equipment. Buy and sell used glass lined reactors at phoenix equipment. Gaskets for glass lined nozzles according to din 28148, optionally with gasket inserts made of af 2000 or graphite.
Gti operates with the latest, most technologically advanced tools and can supply its own suits, breathing devices and safety equipment. Glass lined reactor equipmentgongtang chemical equipments. Buying and selling surplus, used and reconditioned glass lined reactors. Unused teflon covered steam sparger for a 1500 gallon rasa series glass lined reactor. Raseries glasteel reactors process equipment solutions. Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter the reactor to carry out maintenance and parts replacement. As is experience across different industries, there is tremendous potential for increasing this life up to 10 years. Phoenix equipment has a great selection of glass line reactor models such as. We can provide repair and maintenance for all types of glass lined chemical reactors and pharmaceutical reactors, glasslined reactors. A system for running reactions similar to those that have been conducted for many years in the parr shaker, but which offer stirring for better scalability, higher operating temperatures and pressures, and more extensive reactor controls and instrumentation. One reason why our glasslined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies.
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